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The generic interface module provides a flexible
method of transferring data between the IMPACTxp system and external
systems. This means that data can be imported from machine monitoring
systems for example into the runtime scheduling module for the analysis of
plant usage, or be exported to a financial package for example from the
budgeting and costing module.
The user is able to establish simple gateways for both input and output
processes, to ensure that data is translated before it is transferred.
To ensure data integrity even further, the process of transferring
information is automated. The user is able to determine a user definable
frequency from which data is consistently passed through the gateway.
The benefits of using the generic interface module include:
The common
analysis of IMPACTxp data across departments, (for example stores
information can be passed to accounts)
Ability to
automate the monitoring processes utilized in runtime, condition
monitoring and portable appliance testing
Reduction
in human error caused by manual entry of data
The user firstly determines which files are to be transferred, using the
generic interface parameter file. When the interface is run, the system is
then able to locate the correct information. Once the data is located, the
generic interface module is then able to act as a firewall, protecting the
data from being corrupted by translating it during input and/or output
processes. In order for the system to translate the data the user must
first complete the cross-referencing and data mapping files.
cross referencing
Often, systems that are to be interfaced have different coding structures
for the same items. For example, a real time device may use a numbering
system based on location and point, whereas IMPACTxp would require the
information by plant item number and runtime identification. This is
resolved by using a cross-reference file within the generic interface
module, where the user simply converts the codes.
This also means that should one system be upgraded, the other system will
automatically absorb any new coding from the cross-reference file.
data mapping
Similarly, systems may present data in different formats and opposing
fields might not necessarily relate to each other. The user is therefore
able to map the information being received to the correct IMPACTxp format,
or format the information to be output to match the receiving system.
control files
The user lastly determines what frequency the data is to be transferred.
Data can be transferred by the minute, by the hour or by the day,
depending on the significance. The system will then automatically run the
transfer program at the specified frequency without any intervention from
the user.
The IMPACTxp generic interface module is commonly utilized with:
Condition monitoring - utilizing the generic
interface module, the user is able to automatically import readings from
machine monitoring equipment used to measure condition indicators such as
temperatures, scrap rates and vibration levels. These readings are
analyzed by the IMPACTxp condition monitoring module, to assess the
present and future health of equipment. When uncharacteristic condition
trends are displayed, IMPACTxp will automatically schedule a work order to
invoke investigation and correction.
Runtime scheduling - the runtime scheduling
module adds a further dimension to the scheduling of maintenance
resources, based upon a plant usage argument. It recognizes that equipment
may not need servicing at regular intervals. It may in fact need servicing
sooner or later due to changes in the load or duty. The generic interface
module allows the user to interface into machine monitoring equipment to
automatically import usage readings such as hours run or volume of product
processed. IMPACTxp is then able to trigger a maintenance work order
depending on these readings.
Examples of machine monitoring equipment include MFG/PRO, Scada Systems,
Dextralog, Satchwell and Trend.
Costing and budgeting /
purchase order management - the user can also develop interfaces into
financial packages such as Oracle Financials, SUN Accounts, MAPICS,
Infinium and Open Accounts. Purchasing information can then be exported
from the purchase order management module. The automatic uplifting of
information means that there are no surprise invoices. Actual maintenance
costs or the cost of facilities against budgets for the financial year can
also be exported into financial packages for head office analysis.
Portable appliance testing module - the generic
interface module can be utilized to create an automatic link into portable
appliance testers. This means that the results of essential safety checks
on portable electrical devices can be downloaded into the IMPACTxp
portable appliance testing module. When an electrical plant item fails a
check, IMPACTxp will automatically generate a work order to rectify the
fault.
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